High-performance building envelopes

Increasingly architects, specifiers and builders recognize the superior thermal performance of continuous insulation (ci) on a building’s exterior; ci with stone wool rigid boards also provides additional protection from moisture, fire, and noise. Photos courtesy ROCKWOOL

Office buildings

Evidence shows an office building’s indoor environmental quality (just like office ergonomics) will impact the long-term health and performance of employees; controlling noise with a proper acoustical insulation plan will protect their health and improve productivity.

Schools

Student performance is also closely linked to the building’s indoor environment; receiving natural light during the day will help students sleep better at night, and while colder environments tend to improve concentration, once it exceeds a comfortable level, it will create a negative effect on student performance.

Hotels

A positive guest experience can rely as much on physical comfort and noise control—both in guest rooms as well as common areas—as it does on the building’s aesthetics; if design is an important criterion in a hotel’s retrofit, it need not be sacrificed for the sake of thermal or sound performance by the building envelope; new solutions in stone wool insulation products can satisfy both requirements.

In addition to thermal efficiency and occupant comfort, planning for energy retrofits should also factor in the building’s needs for durability and constructability. One of the critical benefits of retrofitting buildings is these projects can increase their lifespan. The added longevity and durability of an enclosure and the energy savings they create are a way to justify the upfront costs. Assessing the primary water, air and thermal control layers is part of the considerations for a durable enclosure.

It is critical to ensure appropriate drainage and drying measures, and vapor diffusion control considerations are in place, as poorly designed retrofits may lead to unintended moisture damage.

The addition of insulation in exterior walls and roofs, combined with a water-resistive barrier (also acting as part of the air barrier system), is integral to improving building performance, reducing leaks, and creating more comfortable indoor environments.. Photo courtesy ERA Architects

The constructability of a retrofit relates to the ease with which the retrofit strategy is installed and executed. Likewise, it also encompasses the total cost of implementation and the amount of occupant disturbance. Therefore, upgrading the building enclosure can bring different constructability challenges, depending on the building site and existing condition. The strategies applied will vary and cannot necessarily be applied on all projects in the same manner.

A building envelope is only as good as the sum of its parts

The various applications within the building envelope each have unique requirements that support the building’s goals for thermal efficiency, durability, and constructability.

Exterior wall insulation

Thermal efficiency

Increasingly architects, specifiers, and builders recognize the superior thermal performance of ci on a building’s exterior; it is important to consider the selections for cladding and attachments as they will impact the performance of the ci system. There are numerous generic and proprietary cladding support systems designed for use with exterior insulation and while each system is different, they generally feature continuous framing, intermittent clip and rail, direct fastening with screws, or other engineered systems. Take for example using 102 mm (4 in.) of exterior stone wool with a nominal RSI value of RSI 3.03 (R-17.2). If installed between continuous galvanized steel vertical z-girts, a highly thermal conductive material creating a continuous thermal bridge, the thermal efficiency of the insulation will be around 20 to 40 percent. In comparison, if installed between intermittent stainless-steel clips, the thermal efficiency of the insulation increases from 65 to 85 percent.

Durability

The cladding design includes a 152-mm (6-in.) thick stone wool exterior insulation and finish system (EIFS) chosen for its non-combustibility. The moisture control offered by both the stone wool and the unique, built-in drainage layer cut into the back side of the insulation, as well as the liquid applied water resistive barrier used in the EIFS. 

Upgrades to the exterior side of the enclosure allows for new water control strategies to be applied. The addition of exterior insulation can improve the thermal gradient of a wall assembly by pushing the dew point towards the exterior side of the assembly. However, the ratio of exterior insulation (dependent on climate) and the type of insulation will play a role in the overall performance of this system.  For example, when considering assemblies using exterior insulation in cold climates, a vapor-impermeable insulation may reduce the drying potential of the wall assembly, causing moisture-related concerns. This is because in most assemblies, an interior vapor retarder will be used, thus the creation of a double vapor barrier. In these cases, take extreme caution to add enough exterior insulation to avoid these problems. In contrast, if using vapor-permeable exterior insulation such as stone wool, increased drying potential and outward drying is possible as the insulation will not trap moisture within the assembly. Importantly, in addition to the insulation, the other materials within the assembly, especially the exterior water and/or air resistive membrane, also play a key role in driving the vapor performance. In this case, when using a vapor-permeable exterior insulation, the exterior membrane should also be vapor permeable for optimal performance.

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