Why fire sprinklers belong above suspended drop-out ceilings

Drop-out panels keep sprinklers out of the way, above the ceiling. When a ceiling had to be inserted into an existing building, this thermoformed drop-out ceiling was installed to avoid the expense of extending the existing sprinklers to ceiling level.

Aesthetics

Some penetrating sprinklers are fully exposed beneath a ceiling. Where this is not visually acceptable, specifiers can call for semi-exposed (recessed) sprinkler heads, or concealed heads. Concealed sprinklers have a cover plate that will drop-out when exposed to heat from a fire. The wide-spread acceptance of drop-out sprinkler covers should inspire confidence in the viability of drop-out ceilings that function according to similar principles.

While concealed sprinkler covers are nearly flush to bottom of ceiling surface and can have a color similar to the ceiling, they are not truly concealed; they can be seen from below when viewed at typical ceiling heights and lighting. The cover and ceiling texture can vary, and covers can be especially visible if care is not taken to center sprinklers in panels and install them at uniform intervals. The covers add to the visual clutter of air diffusers, light fixtures, sensors, public address speakers, and other services that detract from the appearance of a ceiling.

Keeping sprinklers completely above drop-out ceilings eliminates sprinklers as an aesthetic concern.

Sprinklers that penetrate a ceiling require pipes to drop from the sprinkler main to the ceiling level and center sprinklers within ceiling grid, brackets to stabilize sprinklers, and appearance grade sprinklers and trim. Using drop-out ceiling panels eliminates the need for drops and brackets, allows use of more economical sprinklers, and simplifies sprinkler layout and coordination of sprinkler and ceiling installation..

Luminous Ceilings

NFPA’s definition of drop-out ceilings incudes the possibility of using translucent materials. This is not coincidental, as the history of drop-out ceilings began with the search for better luminous ceilings. These ceilings were a signature of many midcentury modern buildings, made possible by the growing affordability at the time of fluorescent lamps and lightweight translucent thermoplastics. When architects objected to the shadows penetrating sprinklers cast on the pristine light-emitting surfaces, engineers determined how thermoplastic panels could be installed beneath sprinklers, and the drop-out ceiling was invented.

There has been a resurgence of interest in luminous ceilings, sparked in part by the proliferation of light-emitting diode (LED) lighting solutions. At the Bavaria Downs banquet center in Chaska, Minnesota, for example, red, green, and blue plus white (RGB+W) LEDs are digitally controlled to change the color and appearance of the back-lit ceiling. Sprinklers remain out of sight, above the LED strips and do not cast shadows onto the ceiling.

Room-within-room

There are many occasions when a ‘roof’ must be put over a space that is within a sprinklered building. Examples include:

∞ A big-box store or shopping center that uses a store-within-store concept to create a boutique with a lowered ceiling and a more intimate ambience (Figure 3).

∞ An office or lab on a factory floor that needs to be enclosed to control dust, temperature, or other environmental factors.

∞ A meeting room within an open office that needs a covering for increased privacy, better illumination, or to create a better sense of place.

∞ A canopy over a display within a convention center, gallery, or museum (Figure 4).

Sprinklers that penetrate a ceiling require pipes to drop from the sprinkler main to the ceiling level and center sprinklers within ceiling grid, brackets to stabilize sprinklers, and appearance grade sprinklers and trim. Using drop-out ceiling panels eliminates the need for drops and brackets, allows use of more economical sprinklers, and simplifies sprinkler layout and coordination of sprinkler and ceiling installation..

A drop-out ceiling avoids the need to install separate sprinklers within the enclosed space. Light-transmitting panels also permit the use of borrowed light from overhead luminaires.

Soffits and ceiling clouds

Like a room-within-room scenario, drop-out ceilings can eliminate the need to install sprinklers both above and below the ceiling, and can also be used for creative lighting.

Data farms

Clear drop-out ceilings are frequently used in computer server facilities to create energy-saving cold-aisle or hot-aisle ventilation systems. The ceilings are installed between rows of computer racks so the aisles can be used as air supply or exhaust ducts (Figure 5).

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